AG Roll Forming Machine

Key Fundamentals of the Roll Forming Process

Roll forming is done at room temperature, preserving the metal’s surface finish and structural integrity. The gradual bending ensures minimal internal stress and distortion. 

Instead of shaping the metal in a single step, roll forming divides the process into multiple stages. Each roller station performs a small part of the bend, allowing complex shapes to be formed efficiently and accurately.

Roll forming is designed for high-volume, continuous production. Coiled metal is fed into the machine and exits as a finished profile, often with integrated punching, cutting, or notching steps.

Materials Used in Roll Forming

Roll forming works with a variety of ductile sheet metals, such as:

• Galvanized or cold-rolled steel

• Aluminum

• Copper

• Stainless steel

• Brass

The material must have good formability and a consistent thickness for accurate shaping.

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